Professional filling of food, non-food and medical packaging
In addition to developing and producing packaging, we have many years of experience in both automated and manual filling. Hygiene, safety and personal attention are always paramount. We manage the entire process for you, combining technical precision with packaging expertise and quality assurance in one streamlined workflow. From fill volume and packaging type to traceability and delivery, we ensure every detail is handled correctly, whether it involves a small run or large-scale production.
What does the filling process involve?
Filling is the precise dosing of a product into suitable packaging under controlled conditions. At DaklaPack, we go beyond filling alone: we align the packaging, contents, process and logistics fully with the intended purpose and end user. Every product has its own requirements for volume, viscosity, hygiene or presentation. Thanks to our modular approach, we configure the filling process exactly to your needs, from intake and packaging to delivery and optional storage.
What can DaklaPack fill?
Our specialized filling lines are designed to handle a wide range of materials and product characteristics. From thin liquids to viscous gels, and from fine powders or pills to granular products, DaklaPack provides the right solution. We take viscosity, dosing, product sensitivity and the intended use into account. By expertly aligning machine, packaging and product, we ensure an efficient process and a reliable end result. These are common products we fill for our customers:
- Sports nutrition, cleaning agents or flavorings
- Shampoo, conditioner, bath, shower or laundry products
- Creams and gels for personal care or non-food applications
- Capsules, tablets or granules for medical or retail
- Combined contents in duo packaging or kits
Types of packaging we can fill
DaklaPack selects or produces the right packaging based on product characteristics, ease of use and presentation. Our packaging is designed for optimal protection, dosing and visual appeal - suitable for both consumer products and industrial applications. Thanks to our in-house production capacity, we can switch quickly and flexibly, even when specific custom packaging is required. These are the packaging types we can fill:
- Sachets: powders or liquids such as cleaners or creams
- Stick packs: portion packs for powders or concentrates
- Stand-up pouches: protein powders, sweeteners or dried foods
- Jars: tablets, granules or bulk quantities of powder
- Spouted pouches: shampoo or cleaning products
Solutions for your specific sector
DaklaPack has many years of experience filling products for a wide range of sectors, including food, non-food and medical applications. Each industry has its own requirements for packaging, hygiene, ease of use and regulatory compliance. Thanks to our specialized knowledge and certified processes, we can package even the most demanding products safely, accurately and with a professional appearance. Whether it concerns retail packaging, medical devices or private label products, we align the entire process with your needs, the product itself and the end user.
Solution for your industry
- Filling food
- Filling non-food
- Medical filling
In the food sector, everything revolves around shelf life, food safety and precise dosing. DaklaPack fills sports nutrition, supplements, powders or liquid flavorings in sachets, stick packs, jars or pouches. Each process is set up according to HACCP guidelines and tailored to portion size, packaging type and target market.
Personal care products and cleaning agents require packaging that is reliable, practical and visually appealing or distinctive. DaklaPack fills creams, gels, shampoo and household cleaning products in stick packs, tubes or flexible stand-up pouches with or without a spout. We take texture, dosing and end use into account throughout the process.
Medical products such as health aids and support items are subject to strict requirements for traceability, hygiene and regulatory compliance. We also fill soap-free cleansing emulsions and products designed to support skin or organ function. Production takes place under controlled conditions, with complete batch registration and in accordance with relevant standards.
The complete filling process
Our mission is to provide complete support to our customers, from selecting or developing the right packaging to controlled filling and delivery of the final product. Our experienced specialists take product characteristics, regulations and production efficiency into account throughout the process.
All filling processes at DaklaPack are fully customized and include validation, production and logistical options. We ensure full traceability, strict quality controls and reliable execution based on the defined specifications. The filling process is organized and carried out step by step, and consists of the following phases:
The steps of the filling process
- Step 1: Request
- Step 2: Assessment
- Step 3: Packaging
- Step 4: Sample testing
- Step 5: Pre-production
- Step 6: Filling
Reach out to our filling team and submit your request. Filling packaging is a customized process influenced by many factors. To process your request, we require complete information. Therefore, we ask for a detailed description of the product type and specific characteristics, such as product sensitivity, quantity per package, packaging specifications, total order volume and your logistical preferences.
One of our specialists will handle your request and assess whether DaklaPack can process your product(s) both technically and qualitatively. This includes evaluating production compatibility. With our extensive experience in packaging production and filling, we provide suggestions for improvements where needed or collaborate with you to explore alternative solutions.
Don't have packaging yet? DaklaPack possesses extensive knowledge of materials and options, as we design custom packaging for a wide range of products. Together we’ll create the perfect packaging. Which material is preferred? Are barrier layers needed? What shape and dimensions are most suitable? Adding a spout with or without a cap, a window, a resealable strip, or a tear notch are just some of the many options available. With our wide range of packaging materials, you can also order individual packaging components directly from DaklaPack.
Quality is always our top priority, whether it concerns our packaging or our additional services. That’s why DaklaPack’s innovation team creates various samples of the packaging for you to support your decision-making process. You can thoroughly evaluate and test these samples. Once approved, we’ll finalize production requirements and begin the process after receiving your raw materials. Only after your approval will we proceed with the production of the packaging and the filling process.
In preparation for production, DaklaPack registers all components with batch numbers in the system. This ensures accurate traceability, which is verified multiple times before the filling process begins. To guarantee quality, several checks are conducted prior to the start of production. We hold all relevant certifications and our trained specialists handle hygiene and safety with the utmost expertise.
Once preparations are complete, the filling process begins. The final product is also assigned a batch number to ensure traceability. Once production is complete, the products are prepared for transport, fully tailored to your specific requirements.
It is also possible to store your packaging with DaklaPack and have it delivered on demand. As an experienced fulfillment partner, we handle both national and international shipments from our central warehouse, maintaining strict standards throughout.
Why outsource your filling process?
Filling products requires specialized expertise, strict process control and reliable equipment. For many organizations, it is not a core activity, yet it is a critical link within the supply chain. By outsourcing filling to DaklaPack, you benefit from certified production, experienced personnel and full traceability, without the need to invest in your own machinery or infrastructure. You remain in control while we handle the execution. These are the advantages of working with DaklaPack:
- Certified facilities with strict process monitoring
- High delivery reliability and complete traceability
- Tailored solutions based on product and market needs
- Fast scaling from one-time runs to ongoing production
- From packaging to fulfillment in one organized workflow
Frequently asked questions
Choose DaklaPack as your filling partner
Filling requires precision, expertise and control. DaklaPack combines many years of experience with certified production environments, strict process monitoring and customer-focused solutions. We understand the requirements of different sectors and take care of the entire filling process from start to finish. Contact us for advice or a tailored proposal. Our specialists are ready to support you.
